Heat Exchangers
Heat Exchangers
S2 Heat Exchangers, including Shell and Tube, Corrugated Tube, Box Type, and Evaporators, are engineered to meet the specific needs of various applications. Designed with precision, our heat exchangers comply with recognised industry codes and standards, ensuring optimal performance and reliability.
Customisable Solutions
S2 Engineering offers a wide range of heat exchangers tailored to individual specifications. Our expertise includes manufacturing with exotic metals such as Titanium Grade 2, enabling us to deliver customised solutions that meet the most demanding operational requirements. Whether you need a Shell and Tube Heat Exchanger for efficient heat transfer or a specialised corrugated tube design, we can provide a system that fits your exact needs.
Manufacturing Excellence
Our heat exchangers are manufactured in our state-of-the-art facility in Hyderabad, where we maintain the highest standards of quality and precision. S2 Engineering has a proven track record of delivering both large-scale production batches and bespoke units, with the flexibility to handle projects of all sizes. Our commitment to engineering excellence is reflected in the long-term relationships we’ve built with our clients, who trust us to provide reliable, high-quality products.
S2 Engineering’s Heat Exchangers deliver efficient, customised heat transfer solutions, ensuring optimal performance and long-term operational success across a wide range of industries.
Technical Specification
Our standard Shell and Tube heat exchangers are designed to meet a wide range of applications. Customised heat exchangers can be tailored to specific requirements.
Heat Transfer Area:
- From 0.1m² to 2500m²
Materials:
- Tubes: 316L Stainless Steel, Titanium Grade 2, Hastelloy
- Shell: 304L Stainless Steel, Carbon Steel
Gasket:
- PTFE, EPDM, FEP
Surface Finish:
- 0.3 - 0.8 micrometers MP
Connections:
- Tri-Clamp: ASME BPE, DIN 32676, DIN 11864-3, ISO 2037 (Customised options available)
- Shell Connection: Flange to DIN 2635/EN 1092, ANSI B16.5 (Customised options available)
Pressure and Temperature:
- Operating Pressure: Vacuum to 10 barg (145 psig); higher pressure versions available on request.
- Operating Temperature: -15°C to 200°C
Design Standards:
- Pressure Vessel Code: ASME Sec. VIII Div.-I (PED for Europe)
- Design Configurations: U-tube, Straight Tube, Multipass
- Mechanical Codes: CAD-ASME SEC VIII, API 660, EN-13445
- Thermal Design Software: EchTherm
- Mechanical Design/Drafting: Cadem, Solid Edge, AutoCAD
Optional Features:
- Insulation: Mineral wool (ASTM C795) with Stainless Steel cladding
- Double Tube Sheet: Available to protect against service media leaking into the product
Welding and Fabrication:
- Tube Sheet Drilling: CNC Milling and Numerical Control
- Tube-to-Tube Sheet Joints: GTAW orbital automatic welding
- Welding Types: GMAW, FCAW, GTAW with certified welding procedures
- Overlay Welding: Automatic GMAW
- Tube Sheet Welding: Seal or strength welding, manual or automatic
Construction Materials:
- Standard Materials: Austenitic Stainless Steels, Duplex and Superduplex Stainless Steels, Nickel Alloys, Superalloys, Titanium, Explosive Bonded Materials
Capabilities:
- Weight: Up to 130 tons
- Tube Bundle Length: 300mm to 15,000mm
- Tube Sheet Diameter: 125mm to 5,500mm
- Tube Sheet Thickness: 20mm to 100mm
These specifications ensure that S2 Engineering's heat exchangers are robust, efficient, and versatile, capable of meeting the most demanding industrial requirements.
Dimensions
Supply Options
Benefits
- Pioneering Design Expertise: S2 Engineering leverages advanced design capabilities to create heat exchangers that deliver optimal thermal performance, tailored to meet your specific operational needs.
- Superior Thermal Performance: Our heat exchangers are engineered for highly efficient heat removal through fluid conduction, ensuring effective heat transfer and energy savings.
- Ideal for Secondary Fluid Systems: Designed to work seamlessly with available secondary (shell) fluid sources, making them perfect for a variety of industrial applications.
- Quality and Reliability: With extensive experience and precise manufacturing methods, S2 ensures that every heat exchanger meets the highest quality standards, resulting in durable and reliable equipment.
- Optimised Thermal Expansion: Careful consideration of thermal expansion between the shell and tube bundle during the design phase prevents operational issues and extends the lifespan of the equipment.
- Seamless Tube Design: Our heat exchangers feature seamless tubes with a smooth surface finish, enhancing heat transfer efficiency and minimising resistance.
- Crevice-Free Design (Optional): Optional crevice-free construction ensures no contamination, making our heat exchangers ideal for processes where cleanliness is paramount.
- Rigorous Material Testing: We conduct thorough analysis and testing of raw materials in accordance with industry standards, guaranteeing the use of only the best materials in our heat exchangers.
- Customised Solutions: S2 can design and supply complex heat exchangers that are customised to meet the unique requirements of your industrial plant, ensuring maximum efficiency and effectiveness.
These benefits make S2 Heat Exchangers a critical component in any industrial plant, providing unmatched performance, reliability, and safety.
Application
Suitable for most hygienic applications as found in the Pharmaceutical, Biotechnology, Chemical, Food, Beverage and API / Bulk Drugs sectors including;
- General plant water systems
- Water for injection (WIP) applications
- Purified water systems
- Purified plus water systems
- Clean-in-Place (CIP) applications
- General product heating and cooling duties
- API Plan 23 applications
- API Plan 21 applications
Literature
Heat Exchangers
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